Five defunct explosives storage practices from the past to avoid

The explosives industry has seen rapid and extensive transformation over the decades, resulting in a modern era of storage solutions that virtually guarantee this volatile material’s safety and security.

Back in the 1980s, while regulations for the proper storage of explosives used for mining, construction, and quarrying had been in effect for years, storage practices were not yet very advanced, and some companies may even have stored material in sub-standard structures. Ventilation was also sometimes a problem, with some relying mostly on natural airflow.

Security relied heavily on physical barriers such as locked doors and perimeter fencing, with manual access control and error-prone stock record keeping. Finally, handling procedures were less standardised and inconsistently applied, while transport methods were simplistic, often relying on vehicles with no specialised containment provisions.

By the 1990s, there was a gradual shift towards more standardised and durable structures using stronger materials such as reinforced concrete, while ventilation systems were upgraded to better manage heat and fumes. Security was also strengthened with the introduction of surveillance systems and electronic logging systems. These changes were driven and supported by the widespread adoption of more uniform industry protocols and techniques.

In the 2000s and 2010s, a modern safety culture developed and became commonplace. Modular storage units were introduced that allowed for more flexible and scalable solutions to accommodate varying quantities and types of explosives. The introduction of climate control systems also helped facilities maintain optimal conditions.

Semi-automated handling systems reduced the risk of human error and significantly increased safety control, while integrated logistics software for tracking inventory streamlined operations and improved accountability. Internet of Things (IoT) sensors further allowed for real-time monitoring of storage conditions, including temperature, humidity, and structural integrity.

Meanwhile, governments introduced far stricter compliance requirements, mandating regular audits, certifications, and adherence to internationally recognised safety standards.

Now, in the 2020s, the industry is experiencing a golden age, with an emphasis on more secure, better regulated, sustainable, and environmentally-friendly facilities. Integration of artificial intelligence, machine learning algorithms, predictive maintenance technologies, enhanced cyber security networks, and even robotic handling systems are finding a firm foothold as the decade progresses.

Learning from the past to secure the future of safe storage solutions

As we look ahead, it’s important to continue building on the momentum of past decades, especially focussing on eliminating defunct storage solutions that may still be in use in certain parts of industries that utilise explosives for daily operations.

Modern-day storage mistakes left over from yesteryear include:

1. Storing explosives material in substandard structures

Where and how explosives are stored are crucial to the products’ safety and security. While make-shift wooden structures have long been defunct, some companies (often newer or inexperienced operations) may consider setting up substandard, hastily assembled storage units or magazines that fail to meet national regulatory standards. These will not be licenced and will have to be rebuilt according to the correct standards.

Rather opt for expertly designed, fit-for-purpose, fully compliant, and well-maintained off-site warehousing and on-site magazine solutions from the African leader in explosives management solutions, Mining and Energy Acuity (MEA).

2. Employing outdated, irregular, and deficient material segregation practices

Improper separation of explosive materials, or the segregation of different types of explosives which should not be stored together, greatly increases the risk of accidental detonation. Yet, some operations still rely on outdated practices, using storage containers that don’t provide adequate separation.

In response, MEA offers state-of-the-art facilities and highly trained staff who practice daily control measures, minimising risk and substantially improving overall safety standards. Our expert teams can also assist in setting up on-site magazines to suit companies’ operational needs while complying with international safety standards.

3. Storing explosives in non-climate-controlled environments 

Explosives are highly susceptible to fluctuations in temperature and unstable humidity levels, and ammonium nitrate-based explosives are vulnerable to moisture absorption that can lead to unintentional chemical reactions or reduce the explosives’ efficacy. 

MEA’s advanced climate-control technologies utilise sensors and human expertise to ensure that environmental conditions are optimal in our facilities to decrease safety risks and the loss of any product. 

4. Relying on outdated and inefficient security systems

Rather than depending on obsolete security technologies, invest in more modern, integrated security solutions. MEA delivers cutting-edge security systems that include electronic surveillance, automated access controls, and real-time monitoring. 

These advanced security measures ensure that explosive storage sites are protected against unauthorised access and potential threats, enhancing overall safety and security.

5. Inconsistently implementing controls or adhering to regulations

Variations in protocols and non-compliance with safety standards increase the risk of accidents, unauthorised access, and environmental hazards, undermining the integrity and reliability of storage facilities.

MEA offers comprehensive management solutions that ensure consistent implementation of safety controls and full compliance with industry regulations. Our expert oversight and commitment to regulatory standards help maintain high levels of safety and security in explosive storage operations.

Implementing modern and compliant storage practices is essential for the safe and efficient handling of explosives, thereby safeguarding lives, property, and the environment while supporting Africa’s mining industry, and overall economic growth and industrial advancement.